Automatic touchless soap dispenser using IR laser break sensing and a linear actuator — designed for EPIC, our Engineering lab at Boston University.
Design an automatic soap dispenser for EPIC that delivers a controlled volume with no contact points to enhance hygiene and user convenience.
Develop a modular, sensor-driven system integrating an IR laser break sensor with a linear actuator for reliable, touchless dispensing.
Optimize for reliability, cost efficiency, and ease of maintenance to support large-scale implementation across the facility.
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Modeled the full wiring setup in TinkerCad before any physical assembly. This caught potential short circuits and helped communicate the design to teammates.
Created a glass box diagram and code flow chart to fully map system logic before writing a single line of code or building a prototype.
Precisely measured the GOJO soap bottle dimensions with calipers to inform housing design and ensure correct actuator travel distance.
Built first working prototype, identified flaws — actuator contact, sensor positioning, weight distribution — and iterated on each issue systematically.
Assembled all subsystems, ran repeated dispensing trials, verified consistent operation, and documented results for the final report.
Successfully built an automatic GOJO soap dispenser that consistently detected hand presence and dispensed soap with reliable timing.
Stable across repeated trials — no mechanical jams or false triggers during testing, confirming robust sensor placement and actuator tuning.
Identified actuator weakening after many cycles as a key improvement area for a production version of the design.
Clear path to improvement — enclosure compactness, sensor calibration, and actuator durability identified as next iteration priorities.